What types of knitted fabric shaping machines

1. Classification by heating method

Steam heating setting machine:

Steam is used as a heat source, and the heat energy of the steam is transferred to the drying room of the setting machine through a heat exchanger, so that the temperature in the drying room is increased, thereby setting the knitted fabric.

The advantages are uniform heating, high temperature control accuracy and relatively low cost. The disadvantages are that it requires equipment such as steam boilers, which makes installation and maintenance more complicated.

Thermal oil heating setting machine:

With heat transfer oil as the heat transfer medium, the heat transfer oil is heated to a certain temperature through a hot oil furnace, and then transported to the drying room of the setting machine through a circulating pump to achieve heating and setting of the knitted fabric.

The advantages are high thermal efficiency, stable temperature, and the ability to achieve higher temperatures at lower pressures. The disadvantages are that the heat transfer oil needs to be replaced regularly and there are certain safety risks.

Electric heating setting machine:

The drying room is heated directly by electric heating elements (such as electric heating tubes, infrared heaters, etc.).

The advantages are simple structure, easy installation and flexible temperature adjustment. The disadvantages are high energy consumption and relatively high operating costs.

2. Classification by stretching method

Needle plate stretching machine:

The knitted fabric is clamped by the needle plate and then stretched in the transverse and longitudinal directions. The needle plate stretching machine has a large stretching force and is suitable for setting high elastic knitted fabrics.

The advantages are good stretching effect and high dimensional stability. The disadvantage is that the needle plate is easily damaged and needs to be replaced regularly.

Cloth clip stretching machine:

The knitted fabric is clamped by cloth clips and stretched. The stretching force of the cloth clip stretching machine is relatively small and is suitable for knitted fabrics with general elasticity.

The advantages are simple structure and easy operation. The disadvantage is that the stretching effect is not as good as the needle plate stretching setting machine.

3. Classification by drying room structure

Single-layer drying room setting machine:

There is only one drying room, where the fabric is heated, stretched and shaped. The single-layer drying room setting machine has a simple structure and occupies a small area, which is suitable for small enterprises or occasions with low production requirements.

Multi-layer drying room setting machine:

With multiple drying rooms, the fabric is heated, stretched and shaped in different drying rooms in turn. The multi-layer drying room setting machine has high production efficiency and is suitable for large enterprises or occasions with high production requirements.

4. Classification by degree of automation

Manual setting machine:

Each link needs to be manually operated, such as cloth feeding, stretching, temperature adjustment, etc. The manual setting machine has a low degree of automation and high labor intensity, and is suitable for small workshops or occasions with low requirements for automation.

Semi-automatic shaping machine:

Some links have been automated, such as automatic cloth feeding and automatic temperature control, but some operations still need to be done manually, such as stretching adjustment and cloth output. The automation degree and production efficiency of semi-automatic setting machines are relatively high, and they are suitable for medium-sized enterprises.

Fully automatic shaping machine:

It realizes full automatic operation, and all links from cloth feeding, stretching, heating, shaping to cloth output are automatically completed by the computer control system. The fully automatic shaping machine has high automation, high production efficiency and stable product quality, and is suitable for large enterprises or occasions with high requirements for product quality.

Choosing a knitted fabric shaping machine means choosing a quality guarantee and a fashionable future. Let us work together to weave more colorful knitted fabric pictures with the help of shaping machines, bringing more warmth and beauty to people's lives. I believe that in the days to come, knitted fabric shaping machines will continue to shine and lead the knitted fabric industry to a more brilliant tomorrow. If you want to know the main types of knitted fabric shaping machines, you are welcome to follow www.sunwinmachinery.com !