How to maintain and service the knitted fabric setting machine
The maintenance and care of knitted fabric shaping machines can be started from the following aspects:
1. Daily maintenance
Cleaning: After work every day, clean the setting machine. Clean the dust, oil and debris on the surface of the machine, especially the cloth inlet, cloth outlet, heating device, stretching device and other parts. You can use a clean wet cloth or compressed air for cleaning, but be careful to avoid water or detergent from entering the machine.
Inspection: Check all parts of the setting machine for looseness, wear or damage, including transmission parts such as bolts, nuts, chains, belts, gears, and key parts such as needle plates, cloth clips, heating tubes, and fans. If any problems are found, tighten, replace or repair them in time.
Lubrication: Lubricate the transmission parts of the setting machine regularly to reduce wear and friction. According to the requirements of the equipment manual, select the appropriate lubricant and lubricate according to the prescribed time and method. Generally speaking, chains, belts, gears and other parts need to be lubricated with lubricating oil or grease.
2. Regular maintenance
Deep cleaning: Regularly deep clean the setting machine, including disassembling the needle plate, cloth clips, heating tubes and other parts, and thoroughly cleaning and inspecting them. Clean the internal dust, oil and debris, check the wear of the parts, and replace or repair them if necessary.
Check the electrical system: Regularly check the electrical system of the setting machine, including the motor, controller, sensor, cable and other parts. Check whether the electrical connection is loose, damaged or aged. If there is a problem, repair or replace it in time. At the same time, pay attention to check the grounding of the electrical system to ensure safety and reliability.
Calibration parameters: Regularly calibrate the parameters of the setting machine, including temperature, tension, speed, etc. Use professional measuring instruments for testing and make adjustments based on actual conditions to ensure the working accuracy and stability of the setting machine.
Replace wearing parts: According to the use of the equipment and the requirements of the manual, regularly replace the wearing parts of the setting machine, such as needle plates, cloth clips, heating tubes, fan blades, etc. Timely replacement of wearing parts can avoid equipment failures caused by component damage and extend the service life of the equipment.
3. Notes
Safe operation: When performing maintenance and upkeep on the setting machine, strictly follow the safe operation procedures to ensure personal safety and equipment safety. When performing equipment maintenance and replacing parts, first cut off the power supply and hang warning signs to avoid misoperation.
Professional maintenance: For some complex faults and problems, you should contact professional maintenance personnel in time to deal with them. Do not disassemble and repair the equipment by yourself to avoid causing greater losses.
Record maintenance status: Establish a maintenance record account to record the maintenance status and repair history of the molding machine, including maintenance time, maintenance content, replacement parts and other information, so as to facilitate future query and management.
The maintenance and care of knitted fabric shaping machines need to be carried out regularly and in strict accordance with the equipment manual and relevant standards. Only by doing a good job of daily maintenance and regular maintenance can the performance and reliability of the shaping machine be ensured and the service life of the equipment be extended.
If you want to know how to maintain and service knitted fabric setting machines, you can contact Xinwen Machinery Manufacturing and we will do our best to help you !